Double-shift crews for shutdowns and maintenance.

Contracts carried out with workforces of 50 to about 250 people, on double shifts or rotating shifts, at the Chuquicamata and Potrerillos smelters and at the Chuquicamata and Ministro Hales precipitators.

Processes and equipment

Up to about 250 people on double shifts on a single contract. With field supervision and the safety management the client requires.

Crew inside the boiler

Maintenance at smelters and plants is carried out in windows agreed with operations. Within those windows, the workforce, its organization into shifts and field supervision are part of the project plan.

For Codelco, LTF has carried out contracts with about 250 people on double shifts, on the Flash Furnace ancillary works; 250 workers on shifts, on the 18 inch cooling line; 200 people on the boiler banks and panels and on the cooling circuits; 170 on double shifts on the Chuquicamata and Ministro Hales precipitator maintenance; 150 on double shifts on the casting wheels and at the acid plant; 140 on dryer 6; 90 on the rail replacement; 75 at Potrerillos; and 50 on the oxygen lines.

Service: Plant maintenance

What we deliver.

Every point comes from a real LTF project: each project sheet is linked below.

Double shifts

Precipitators, casting wheels, acid plant and Flash Furnace ancillary works, carried out on a double-shift system.

Rotating shifts

Cooling circuits, the 18 inch line and dryer 6, with workforces of 140 to 250 people on shifts.

Supervision and safety

Field supervision, mechanical advisory and risk prevention backed by the commitment of senior management and line management.

250
People on double shifts on the Flash Furnace ancillary works
200
People on the boiler banks and panels
150
Workers on double shifts on the casting wheels
12
Published projects, each with its workforce

The projects behind it.

All projects
Crew and forklift next to the enclosure panels
Codelco, Chuquicamata Division · 2021

Flash Furnace ancillary works contract

Ancillary works contract for the Chuquicamata Flash Furnace: ladle enclosures, fugitive gas system piping, copper launders, baghouse filters, electrically actuated valves and installation of the VTI and VTF units. About 250 people on double shifts.

View the project sheet
Work on a line of the cooling system
Codelco, Chuquicamata Division

Flash Furnace and boiler cooling, 18 inch line

Removal of the old circuits and fabrication and installation of the new cooling piping system for the Flash Furnace and its boiler, with an 18 inch line and about 10,000 diameter inches, supports, painting, booster pumps and hydrostatic testing. Workforce of 250.

View the project sheet
Hose connections of the hydraulic system
Codelco, Chuquicamata Division · 2021 and 2023

Replacement of casting wheels 3 and 4

Complete dismantling and installation of casting wheels 3 and 4 at the Chuquicamata smelter, from the spokes, rollers and racks to the hydraulic system, take-off and weighing scales, with commissioning and calibration. Workforce of 150 on double shifts.

View the project sheet
Front of the acid plant during maintenance
Codelco, Chuquicamata Division · 2021

ZeCor-Z welding and acid plant maintenance

ZeCor-Z welding from 2 to 16 inches, catalyst replacement, repair of FRP equipment, and fabrication and installation of ZeCor and FRP piping at the acid plant of the Chuquicamata smelter. Workforce of 150 on double shifts.

View the project sheet
Plant stack and crew on a platform
Codelco, Chuquicamata and Ministro Hales Divisions

Electrostatic precipitator maintenance

Maintenance of electrostatic precipitators at the Chuquicamata and Ministro Hales divisions: cleaning and replacement of fields and electrodes, scraper conveyors, electrical systems and all internals, through to commissioning. A workforce of 170 people on double shifts.

View the project sheet

Frequently asked questions.

Answers based on the published projects. For your case, write to us: we reply within one business day.

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How many people can LTF put on a project?

The published projects were carried out with workforces of 50 to about 250 people. The largest, the Chuquicamata Flash Furnace ancillary works contract, had about 250 people on double shifts.

Does LTF work double shifts?

Yes. The Chuquicamata and Ministro Hales precipitator maintenance, the casting wheels, the acid plant and the Chuquicamata Flash Furnace ancillary works were carried out on a double-shift system.

How is safety managed with large crews?

With continuous training, a preventive culture of self-care and the commitment of senior management and line management to comply with internal policies, current legislation and the client’s standard.

Related solutions

Services

Processes and equipment

The plant equipment and systems LTF has fabricated, installed and maintained.

All solutions
Contact

Let’s talk about your next project.

Tell us the scope, the site and the schedule. We reply within one business day with a proposal.

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